Chinese|Turkish|Spanish|French|Russian|Arabic|فارسی

Top categories

 Contact us
 Mission and Vision
 Sale and its Strategies in Pars Ethylene Kish
 Reason for High Quality of Pars Ethylene Kish Products
 Guaranty & after sales service
 Maintenance and storage of polyethylene pipes
 Welding Course Study
 Polyethylene Pipe
 HDPE Corrugated Pipes
 HDPE Single Wall Fittings
 HDPE Double Wall Fittings
 Polyethylene Manholes
 Polyethylene Welding
 Polyethylene Machinary
 Draining Pipe
 UPVC Pipe
 PEX Pipe
 PushFit System
 HDPE Fire Fighting Pipe
 HDPE Dredging Pipe
 Polyethylene Tank
 PE Septic Tank
 PE Jersy Barrier
PE Valve Box
 Composite Manhole Cover
 Cage fish farming
 Polyethylene fish farming
 PE pipe cage fish farming
 Net for fish farming
 Polyethylene fish farming accessories
 Public view of fish farming
 Land basic fish farming
 PE cage fish farming Gallery
 Domestic Sewage Treatment
 Pars Ethylene Kish Wastewater Treatment System
 Introducing Residential Sewage Treatment System
 Advantages of sewage treatment package
 decentralized sewage treatment system vs. common central system
 small sewage treatment plant Gallery
 HDPE Water Pipe
 HDPE Gas Pipe
 Cable Covering
 Sewage Pipe
 HDPE Pipes in Power Plants
 HDPE Pipe in Conducting Agricultural Pesticides
 HDPE Pipe in Mining
 HDPE Pipe in Airport
 HDPE Pipe in Sea Water
 HDPE Pipe in Dredging
 HDPE Pipe in Landfills
 HDPE Pipe in Ships
 HDPE Pipes in Floor Heating
 HDPE pipe in Ventilation
 Application of Polyethylene Manhole
 Polyethylene Manhole Sewage
 Industrial Valve
 Sewer Fittings
 Fire Sprinklers
 HandBook of PE Pipe
 Gallery
 Certificates
 Raw Material
 Software & App
 Fun & Game
 ISIRI Certificate

Certeficate
Product    Polyethylene Welding Machine

Polyethylene welding Machinery

Polyethylene Welding Machine

Polyethylene pipe Welding Machine - Butt Fusion Device

Polyethylene pipe Welding Machine is one of the products of Pars Ethylene Kish for connecting pipes and fittings of polyethylene. Polyethylene pipe welding machines and their fittings are available in two models of the bottle fusion and electrofusion, each of which has its own uses and advantages that are selected and used relative to the project's (pipeline) size and size of pipe and fittings.The polyethylene butt fusion welding machine is the most used with the same butt welding device, and these devices are produced and supplied in twenty-five different models, from 110 to 2400 mm, and capable of welding up to a pressure of 40 atmospheres. Pars Ethylene Kish welding Machine is based on Standard 12176ISO and the standard 2201DVS. This company's polyethylene welding machine is designed to be unique for carrying out work on site and workshop environment.
Polyethylene pipe welding machines are manufactured using the best quality raw materials available on the market, and the company's polyethylene welding machines are certified by the inspectors of the water supply and power plant, and all products with warranty and after service sales are offered. These welding machines are tested, calibrated after producing.

Polyethylene welding Machinery

 

Boiling Butt Performance

The molecular structure of the polyethylene pipe changes to the amorphous (shapeless) state of the heat, resulting in the tube becoming a flexible material. After boiling and cooling, the weld location and the molecular structure change from  amorphous to crystalline, and thus the joints are uniformly matched to the polyethylene pipe.

Various kinds of polyethylene pipe welding machine

Polyethylene pipe welding machines are divided into three general models, each of which uses different types and advantages, and each of them depends on the application of the pipeline, requirements, connections and project conditions.

1- Butt fusion machine (Butt-boil)

Welded fittings of the butt of the polyethylene pipe can be used in water supply and sewage systems and their distribution network, fire extinguishers under different pressures. This kind of welding, if properly done, is the best method for connecting in a polyethylene tube with polyethylene joints. In welded joints, the welding quality and its efficiency depends on the skill and ability of the welder, the suitability and proper performance of the welding machine and related equipment, and the observance of the principles and rules of welding.
It is recommended to read the guide for welding pipe and fittings of polyethylene.

Various types of butt fusion tubes for polyethylene pipes

  • - Double-jaw welding machine
  • - Manual hydraulic welding machine
  • - Electric hydraulic welding machine
  • - Angled Welding Machine

The sizes of the butt welding fusion tube and the polyethylene fittings

  • - sewege 50 -160mm Polyethylene pipe welding machine
  • - 63 - 250mm Hydraulic and manual polyethylene tube welding machine
  • - 90 - 250mm Polyethylene Hydraulic Pipe Welding Machine
  • - 90 -315mm Polyethylene Hydraulic Pipe Welding Machine
  • - 400- 200mm Polyethylene Hydraulic Pipe Welding Machine
  • - 250 - 500mm Polyethylene Hydraulic Pipe Welding Machine
  • - 315 - 630mm Polyethylene Hydraulic Pipe Welding Machine
  • - 710 - 1200mm Polyethylene Hydraulic Pipe Welding Machine

Polyethylene welding Machinery


2- Electrofusion welding machine

Electrofusion welding joints are commonly used in gas distribution networks to connect polyethylene pipes to each other. Use of this type of fittings according to the recommendations of the standard of the National Iranian Gas Company and DIN of Germany to achieve the highest yield. The use of a suitable and specific tool for the success of electrophysitic welding is essential. It is always advisable to check all the necessary equipment before starting welding. Make sure all the equipment that needs calibration are calibrated. The equipment may be somewhat varied depending on the product under welding or the diameter to be welded. Electrofusion is suitable for pipes of 16 to 710 mm, while a fusion butt can be used for pipes of 50 to 2000 Mm. In the case where the polyethylene pipe must be installed using a drilling technique such as a drill bit, then no Electrofusion can be used. Similarly, if the tube should be used as a tight cover in an existing pipeline, the fusion butt is the only technique.
It is recommended to study electrofusion welding training

Features of Electrofusion Welding Machine

  • 1 - Non-welding in electricity orders
  • 2 - Increased connection integrity
  • 3 - Automatic control
  • 4 - Reduction of human error in welding due to welding parameters by the device
  • 5 - Compatibility between electrofusions and other electrofusion systems via computer barcode system
  • 6 - Ability to use for pipes and fittings up to 1200 mm in size for use in water and gas
  • 7 - Ability to connect to the printer and connect to the computer
  • 8 - Voltage and frequency of input power display feature
  • 9 - Low weight of welding machine

3- Extruder welding machine

Extruder welding machine is used to repair the connections of the polyethylene pipe as well as welding them. This type of device is produced in a variety of sizes and types. The extruder welding machine is used manually to repair polyethylene pipe welding.

Polyethylene welding Machinery

 

Components of polyethylene tube welding machine

  • 1 - The main chassis of the machine with the corresponding clamps to the desired size of the device
  • 2 - Hydraulic unit of the machine with electromotor and hydraulic pump
  • 3 - Grate plate with electro-motor and gearbox
  • 4 - Hot plate of all non-stick Teflon with element

Accessories for polyethylene tube welding machine

  • - Double-sided electric grate with linear drills and bearings
  • - Electric heater with main elements
  • - Spring box for storing adapters

Pars Ethylene Kish welding machines have been designed and manufactured according to the latest designs of the world. With a standard spring and main bearings, the speed and precision of welding of sewage pipes of 45, 90, 90, and knees are done.

Steps of welding the polyethylene pipe

Pipes and fittings of polyethylene are usually made using a Butt Fusion method in this way:

  • 1 - First, the tube is placed in the two jaws of the welding machine (fixed and movable) and after the necessary adjustments, the molds are closed.
  • 2 - The grate plate is placed between the two tubes and finishes the edges of the tubes thoroughly and cleaned and then removed.
  • 3 - Place the hot plate, which has reached the permitted temperature (210-220 ° C), between the tubes and the two tubes are attached to it and the pressure is raised according to the instructions of the welding machine.
  • 4 - We continue to heat under pressure to make the pipes in contact with the hot plate, circular and uniform of the specified size.
  • 5 - In the above step, the pressure decreases and the internal layers are melting at the joint.
  • 6 - The moving part of the welding machine is pushed back and the hot plate is separated so that no harm is caused to the melting surfaces.
  • 7 - The two ends of the tube are quickly fastened together and the pressure is gradually increased and kept constant until the boiling point is cooled.
  • 8 - The cooling time in the above step depends on the thickness of the pipe and fittings.during this time, the joint must not be exposed to stresses with unacceptable pressure.
  • 9 - The welding edge at the joint must be in a two-piece bundle. The formation of this lump indicates that the welding is done uniformly.

Detailed methods and training are provided in the specialist sections. The welding process of polyethylene pipe and joints must be carried out by qualified people with a certificate to ensure the weld quality.


Polyethylene Welding Machinery
Polyethylene Welding Machinery
HDPE Pipe Welding
ButtFusion Pipe Welding Device
PE Pipe Welding Device
PE Pipe Welding Device

Related Topics
Case Studies

Valve | PEX pipe | Push fit system | Plastic pipe | Polyethylene pipe

Water pipe | HDPE Pipe | Corrugated pipe | Spiral Pipe | PVC Pipe | Sewerage pipe


 

Quality Begins with Pars Ethylene Kish

The new generation of parsethylene kish corrugated pipes PDMS Catalog Pars Ethylene Kish Polyethylene cage fish farming Domestic Sewage Treatment FM Approval Certificate Pars Ethylene Kish Isiri Certeficate of Parsethylene Kish 17025 Certificates B.V Certification SGS Quality Managment System Raw Material of HDPE of Parsethylene Kish Reference standards of Polyethylene, PVC and polymer Handbook of Pars Ethylene Kish products Technical Certificate of Road, Housing and Urban Development Research Center Health Premission of Polyethylene pipefor water supply

Composit Cover (coming Soon)

Failure modes and mechanisms in cast iron pipe

Case Studies

Reference standards of PE, PVC and polymer

Fun & Game


Join us on FaceBook


Follow Us on Telegram

Parsethylene In FaceBo Parsethylene Google+ Parsethylene Twitter Parsethylene Linkedin Parsethylene Youtub Chanel HDPE Pipe In Pinterest Parsethylene Kish in Instagram

Pars Ethylene kish does not have any representative in iran ,The Company`s products are sold only through the central office 

::
Copyright © 2007- 2018 Pars Ethylene Kish Co. :: All rights reserved :: Design & Development by: Pars Ethylene Kish ::